26 January 2024

Painting Continues

London North Eastern Railway 1950 Brake Corridor Third E1866 (GOLD)

The brass window frames are now being lacquered, as part of the long quest to get them fit for service once more. Apparently this lacquer is particularly expensive so hopefully it will be worth it!



London North Eastern Railway 1938 Brake Third Open E16631E (GOLD)

The replacement vacuum pipework continues to be prepared with further layers of paint on good areas and several sections taken through into the Engineering side to be built up with weld over the weaker bits where the pipe has previously been sat in damp securing clamps.



Reclaimed battery box lids have also now emerged out of storage and are being repaired, cleaned up and repainted where required.



It was requested that it be pointed out that 1866 & 16631 are parallel projects so if one progresses well, the other tends to slow down and visa-versa.

British Railways 1961 Brake First Open (Kitchen) M14021 (GOLD)

Needle gunning of the sole-bar continues steadily and the process has now passed the half way point now that the seaward side and Holt end bufferbeam are both complete. Accordingly, attention has now turned to the landward side and around 1/3rd of this solebar has now been gunned and primed.



British Railways 1958 Brake Corridor Second M35148 (SILVER)

The exterior repainting of the coach has progressed with both corridor ends masked off and undercoated then glossed in black. The opportunity was also taken to undertake all the fiddly parts of the ends as well including the final black glossing inside the corridor connection/tunnel itself. A start has now been made on undercoating the landward side in red with all the window frames done ready for the main panels to follow.



Inside the vehicle, the Holt end vestibule ceilings continue to be built up and fresh panels to board out the ceiling have been cut to size and the rear faces painted to fight any condensation.



Painting work in the corridor adjacent to the guards compartment has now been completed with the area resplendent in cream.



Other, smaller, jobs have including refixing signage to the corridor which had been removed for varnishing.

British Railways 1957 Class 101 Railcar Driving Trailer Composite Lavatory E56062 (SILVER)

Cab refurbishment and mundane bodyside welding works continue.

British Railways (GWR Design) 1958 "Fruit D" W92097W (SILVER)

All the timber has now been stripped of paint to expose all planks that need replacing. On the Holt end four planks have been removed and three small sections cut out ready to insert sound timber. 



A start has also been made to cut rotten timber from the doors, but this is quite time consuming as the van has to be moved outside to get access to both sides of the doors. A plan has been formed for holding the doors together where all of the vertical planks need have the bottom part cut away.



Any rusted steel work is being chipped and treated with rust converter as and when exposed.

As repaired sections are completed, sanding down prior to painting is being completed.



The paint has been ordered and painting the repaired sections will commence soon as sections are repaired, weather conditions allowing of course!

New Member of Staff

We would like to welcome Neil Elvy to the small team of paid staff in the department. Neil will be starting in February and we hope will enjoy NNR C&W life!

13 January 2024

14021 Welding Starts

London North Eastern Railway 1950 Brake Corridor Third E1866 (GOLD)

Brass window frame cleaning continues.

London North Eastern Railway 1938 Brake Third Open E16631E (GOLD)

Work to prepare the new vacuum pipework continues, with more pipes cleaned up and several now up to black paint.



British Railways 1961 Brake First Open (Kitchen) M14021 (GOLD)

A further section of paintwork has been mechanically stripped back to bare on the seaward side of the vehicle, a dirty job being performed admirably by Graham who has returned with a new knee following a time away.

The Holt end has taken a big step forward with the commencement of some contract welding repairs. So far, the corroded bottom plate has been removed and a new one welded and bolted in place. The lower sections of the four crash pillars have been chopped out where rotten and new examples welded in. This has included a new lower section of the facia plate that goers either side of the corridor connection opening.




British Railways 1958 Brake Corridor Second M35148 (SILVER)

The exterior of the coach has now reached primer all the way round, paving the way for undercoat to start next week.



On the interior, the toilet has become a focus which is being recommissioned. The plumbing has been reinstated but continues to suffer blockages so further work is required. The WC interior has had a good clean of all the paneling and fittings to see what requires any further cosmetic attention.

In the adjacent vestibule, ceiling repairs are ongoing ready to fit the panels back up. The supporting framework is now fitted into the roof space and the framework for the ceilings themselves having rotten sections replaced.

Finally, all of the former electric heater covers have been repainted silver to smarten their appearance.

British Railways 1957 Class 101 Railcar Driving Trailer Composite Lavatory E56062 (SILVER)

The work on the seaward side doors, bodywork and cab interior explained last week all continues to progress. The copper pipework for the redundant cab water heater, believed to be a Norwich depot modification, has all been extracted from underneath the vehicle.



British Railways (GWR Design) 1958 "Fruit D" W92097W (SILVER)

No progress to report.

Maintenance

Maintenance work has focused on repairing and servicing one of the generators for the Gresley Buffet car. A start is also being made on the annual C examinations of the running stock, and as part of this a worn coupling was discovered on CCT E94464. The hook has been swapped with that on out-of-service sister M94125 and the worn slot in the bufferbeam in which it passes has also been built back up with new metal and dressed as it was making a knocking noise towards the very end of the last running season. 



06 January 2024

New Year


Last year we started January with a summary table of the fleet, which went down well, so we thought we should repeat this. You can compare the situation to last year and most will agree there are only very minor differences.

Returning to the workshop, the first week after Christmas was a short one at just four days and additionally some people were still away for an extended Christmas break, so there wasn't quite as much going on as a traditional week, nevertheless, some good progress was made.

London North Eastern Railway 1950 Brake Corridor Third E1866 (GOLD)

No progress to report.

London North Eastern Railway 1938 Brake Third Open E16631E (GOLD)

Several sections of spare vacuum pipe from a donor vehicle are being prepared for reuse on 16631, which had lost large sections of its own pipe decades ago (reason unknown). The pipework is being sanded back and checked for corrosion and completed parts repainted in rust inhibiting primer. At least on Gresley vehicles the pipes run along the solebar rather than buried underneath so modifications and replacement is generally easier. A shame in some ways this wasn't replicated on the later Mark 1 coaches!

British Railways 1961 Brake First Open (Kitchen) M14021 (GOLD)

One of our New Year's resolutions this year is to get 14021 off the back burner and make some serious inroads into its rebuild as it is desperately wanted in the running collection! We have done well so far in getting contractors to strip the asbestos from it, which was a massive issue resolved, but haven't really focused on it heavily using in-house resources.

This week we have resurrected the previously paused job of grinding off all of the old and unstable paint and filler, some 65 years worth. Last summer the kitchen/guards end on the seaward side had been completed so we have resumed on the same side and have made a start on the passenger saloon area, with the bulk of one passenger "bay" completed and now back to shiny bare metal in areas where it is good. Metalwork that we are sure will be chopped out entirely is being left out for obvious reasons. Hopefully we can keep this task going throughout the winter which will go a good way to transforming the exterior appearance of the vehicle.



British Railways 1958 Brake Corridor Second M35148 (SILVER)

Painting has now commenced on the exterior so some dramatic changes to the whole look of the coach are afoot. The first area to be treated was the roof, which has now been coated in (logically) specialist black roof paint.



This was swiftly followed by the start of the primer coat on the bodysides. So far, two thirds of the landward side has been primed and the difference is already stark.



The interior has been less of a focus, however the last of the lower door cards have been fixed into place now and tested for a good fit. This done, two coats of varnish have been applied to them with more planned.

A "proper list" has been drafted up listing all of the outstanding items left on the overhaul of 35148. This is a sign of being on the home straight and hopefully it will re-enter service in the next few months.

British Railways 1957 Class 101 Railcar Driving Trailer Composite Lavatory E56062 (SILVER)

This vehicle now has roughly the same amount of labour resource allocated to it as 35148 as we also want to push this one forwards with more vigor.

The cab end metalwork and seaward side door refitting work mentioned last time have continued to progress in a way which is essential but not very exciting! The door in particular is approaching a mature stage now with the new weather strips being prepared for fitting, so all being well it will not be too long before the cab door (on the same side) is being moved onto.

The cab refurbishment project has focused on plugging all of the redundant slots and holes in the cab desk to achieve a smooth finish once it is repainted. This has been quite time consuming but has now been achieved with the desk fully plugged. It is already looking better with a whole host of 1970's 80's & 90's retro fitted equipment no longer in use now removed. It looks more original to the as-built condition and is overall smarter as well.



British Railways (GWR Design) 1958 "Fruit D" W92097W (SILVER)

No progress to report.

Maintenance

A few wagons were prepared and ticketed for use on New Year works trains, predominantly employed in the setting down of the Norfolk Lights displays. Otherwise all has been quiet.


31 December 2023

REVIEW OF THE YEAR 2023

As is traditional, the final Blog post of the year looks back on what we have achieved these past 12 months. 2023 has been a surprising year for us commentators, as after the conveyor belt in 2022 there was a prediction that we would swing back into our pre-pandemic way of life, juggling routine repairs whilst also progressing a mixture of major and minor overhauls in the workshop at Weybourne. The reality has been similar but not quite to the extent predicted. The very same strategy described was undertaken but momentum has been somewhat slower than hoped, primarily owing to us adjusting to the post-pandemic volunteer landscape. Mathematically logical, we have fewer people and those who remain are, generally speaking, older and able/choosing to spend less time getting filthy inside the carriage shed at Weybourne! The result is that the camaraderie, atmosphere and team spirt has generally remained, cleverly creating the illusion that we had returned to previous times, however looking back at the end of the year we have not produced quite as much work as many years in the 2010's. But that is the end of the bad news. The good news is that we are still doing what we have always done and we are still very much enjoying it. Another bonus is that the conveyor belt repainting project, as exciting and refreshing as it was, would be a doomed policy if it were to be applied long term. If we are to keep the railway running for future generations, more thorough renewals and investment is critical for the long game, and this year has seen a proper return to multiple overhaul projects in the works at Weybourne, which is more satisfyingly work to volunteers who want to do the very best job possible, which is the motivator for many. Whilst they will not appear in this year's summary, we currently have three vehicles in the workshop (accessible brake 35148, DMU 56062 & replacement kitchen car 14021) all of which have taken a large chunk of resources for 2023, all of which are higher level overhauls of Silver or higher, and all of which will be essential and high mileage vehicles once completed. One is the main A set brake and the highest mileage vehicle in the NNR's history, one is a railcar which covers thousands of miles per year supporting the main steam services and the last is a replacement for a keystone in the railway's dining set which is a critical segment of the railway's business. I think the choice of those three coaches sums up the times we are currently in: recovery from a survival state, where in-house funding needs to be dedicated to servicing of key vehicles which can realise the highest yield going forward. If all that sounds a bit cold and clinical for your taste, then I am pleased to finish the introduction with mention of the Joint Heritage Coach Fund, who continue to work on pre-nationalisation design vehicles which when completed, will take less of a harsh "business role" but will continue to add the vintage and heritage angle, which is in its own right a huge part of what the NNR has become so well known for. The JHCF are progressing two LNER bogie vehicles which together is bringing us closer to a 3-coach "M&GN 1950's set" which is very exciting for us enthusiasts. So onto the monthly summary of what we were all doing this year!



January was a quiet month where we continued the exterior overhaul of dining car 3116. We were also working on lots of removed components taken from kitchen car 14021. A set of new battery chargers were prepared for use at Sheringham so that two sets of coaching stock could be charged at once instead of one.



February was equally sedate with all the same sort of work continuing. 3116 had an interior refresh of the varnish work whilst the exterior painting was brought up to completion. Meanwhile the Quad-Art set arrived at the works for its major wheelset work.



March was dedicated to the Quad-set which through a series of complex lifts allowed all of the bogies to be removed and sent away for tyre turning. This was no mean feat on a five-bogie articulated set and only one set of jacks but we prevailed and the set was reassembled and returned to traffic. As if that were not enough, dining car 3116 was also officially finished that month.



April had a real feeling of Spring, as the completion of 3116 and the quads allowed no less than three new projects to start. These were DMU trailer car 56062, accessible brake 35148, and LMS brakevan 950133. The two passenger vehicles both required Silver overhauls with a focus on bodywork. We also changed a buffer on Carless Tanker 53083 and prepared all of the rolling stock for a busy and successful steam gala.



May saw the Gresley Buffet gain severe wheel flats putting it out of service. Whilst we waited for a slot on a contractor's wheel lathe, the workshop continued the ongoing overhauls.



In June, the expected contract tyre turning fell through so with the Gresley Buffet in such demand, we brought the job in house and put some temporary spare wheels under it in an emergency plan to get it back in service serving cream teas. Flats were also put on the vintage M&GN brakevan during the Mixed Traction Gala so this received a wheel swap also.



July saw the major overhaul of kitchen car 14021 temporarily halted to allow room for other projects. The JHCF completed their summer project of repurposing CCT 1359 into a book shop extension known as "The Sidings". This overflow shop had been a temporary set up in the last few years at galas and busy weekends, and had done very well, so the sale of 1359 to the M&GN Society led to the shop becoming permanent and open much more frequently, increasing an income stream.



During August the restoration of Gresley Brake Third Open 16631 was started after it moved to LS Engineering at the Ecclesbourne Valley Railway. Surveys were taken and a restoration plan agreed.



September was a further consolidation month, but right through the summer the Silver overhauls to DMU 56062, BSK(D) 35148 and the LMS brakevan all took great strides. Although not directly C&W, Class 104 DMU 56182 was launched into traffic after a nine year Gold (plus) super-restoration.



October saw kitchen car 14021 return to the shed and the first large milestone of the restoration quickly completed: the asbestos strip. Some emergency repairs were also undertaken to static box van 783071, which was starting to fall apart on one side, and the van was treated to a coat of paint on this side to smarten it up to passing trains.



November was a good month for wagons, with the overhaul of the LMS brakevan, 950133, being completed with it out-shopped in BR bauxite. Static boxvan 755094 also received similar emergency refresh and repainting work similar to 783071 the previous month. With the LMS brake complete, the Holt wagon team immediately moved onto Fruit D 92097.



Finally, with so much new stuff in the previous few months, December was inevitably a case of leaning into that, with BSK(D) 35148 in particular taking great strides towards completion.

It has been a good year with some serious progress made. So onto the plans for 2023... Major (Gold) overhauls currently in progress which are not forecast for completion next year include Brake First Open (Kitchen) 14021, Thompson Brake Saloon First 1866 and Gresley Brake Third Open 16631, however they are obviously still expected to get closer to completion, especially 14021 which has been on the back burner for most of this year, so we really hope to be able to free up a few sections of next year to undertake some more serious work on it. Moving onto Silver overhauls, the first back into traffic will be Brake Second Corridor (Disabled) 35148 which is now on the home straight and is scheduled to be returned to traffic for Easter weekend. Following that will be Class 101 trailer car 56062, which is around half way through its overhaul so is expected to return to service at some time during the summer season. Its place is planned to be taken by matching power car 51228 which will then be with us for the rest of the year having identical works with the aim of a presentable set for the 2025 season. Moving onto Bronze overhauls and repairs, Gresley Buffet car 9128 deteriorated in condition sharply this year so its planned 2025 refresh has been brought forward to Spring 2024 where it is planned to reseal the vehicle and give it a repaint along with swapping out two of the wheelsets for freshly turned examples. Tourist Second Open 4843 will follow for a quick repaint to counter the aggressive fading the vehicle has suffered from and also have some bogie springs replaced. The Quad-Art set will also be in for its scheduled revarnish. Finally, more minor faults have been identified on FO 3116, TSO 4958, BCK 21224, SK 25189 and Suburban BT 43357 which we will aim to fix over the winter period and into the early spring. So there is plenty to keep us busy!

23 December 2023

Merry Christmas

Firstly we hope all readers have a good festive period wherever you are. This is the last normal update for the blog but there will be the annual review of the year next week.

London North Eastern Railway 1950 Brake Corridor Third E1866 (GOLD)

No progress to report.

London North Eastern Railway 1938 Brake Third Open E16631E (GOLD)

No progress to report.

British Railways 1961 Brake First Open (Kitchen) M14021 (GOLD)

Some cleaning of the landward side solebar has been completed with a wire wheel owing to the fact that two needle guns coincidentally broke on the same day! Meanwhile battery box work continues on the seaward side.

British Railways 1958 Brake Corridor Second M35148 (SILVER)

The accessible saloon cream painting on the double doors and internal window surrounds has now been completed after a second coat was applied this week. Locating holes have also been drilled in the doorways to accept the new wheelchair ramps that are being rolled out across the railway. These are the last jobs in this area other than cleaning the lino floor so that is another area of the coach interior that we are finished with.

In the compartments and corridor all of the sliding windows have had their anodised aluminium frames and runners cleaned up to stabilise a decade ort so of grime and oxidation. They can only be cleaned up so far as the alloy corrosion is not reversible, however they are still much improved following attention.

The replacement varnished wooden lower door cards have now reached a point where three out of the four have been cut to size and test fitted.



On the exterior, the body preparation is now complete and painting will start in the New Year. The corridor end faceplates have been de-greased and primed so some minor painting has started already.




British Railways 1957 Class 101 Railcar Driving Trailer Composite Lavatory E56062 (SILVER)

More people are increasingly being transferred from 35148 to 56062, as the former gets closer to completion, so appropriately progress on 56062 is now picking up.

All three hinges of the leading passenger door on the seaward side have now been mounted permanently and fitting of the door continues. The wooden door jambs are being repaired where required and fitted back into the currently bare doorway, with the fit of the door being rechecked and adjusted where required at each stage.



Work is also now ongoing on metalwork renewal around the cab front, which is taking the form of patches over corners and around the windscreen wiper where the previous metal had rotted away.




Work on the cab refurbishment has also continued with the fibreglass cover that holds the automatic warning system components in place and the cab-to-saloon blinds both swapped out for better examples held in stock.

Preparations for getting new window rubber designed and ordered to replaced perished originals inside the frames are progressing well, and will hopefully see further progress in the New Year.

British Railways (GWR Design) 1958 "Fruit D" W92097W (SILVER)

The team have removed a number of rotten timbers  ready for replacement in due course. The M&GN dray has come in useful as a resting place for trestle tables etc. stored inside the vehicle that blocked the entrance to the inside. They still have a small amount of paint stripping to do on the landward side, waiting for drier weather.





Maintenance

Maintenance has focussed on keeping the winter Santa and Lights trains running. Unfortunately the generator on the Gresley Buffet had a suspected major failure just before Christmas so has been withdrawn from use, and will be dealt with when the Gresley comes to Weybourne for other planned works later this winter. The other generator previously fitted to the vehicle is being repaired at Weybourne and results look promising, so hopefully this replacement can be fitted back onto the vehicle.

Workshop

 The Mark 1 BSO seating being re-upholstered for our friends a the North Yorkshire Moors Railway has now practically been completed and they will be returned to them soon.




15 December 2023

Great Gresley Progress

London North Eastern Railway 1950 Brake Corridor Third E1866 (GOLD)

Existing tasks continue, including cleaning the brass window frames and improving the passenger door frames ready for their new skins.

London North Eastern Railway 1938 Brake Third Open E16631E (GOLD)

We've received another comprehensive image update from the hard working contractors at LS Engineering. They have progressed in a particularly visual fashion this time with the bulk of framework repairs now complete allowing some panelling to be fitted. Both interior plywood panels and exterior aluminium composite panels have been secured in place to the frame which has changed the overall appearance of the coach notably.




New end plates over the tops of the headstocks continue to be fitted - this has become a common Gresley issue which is best dealt with during any serious restoration given the body has to be moved out of the way! Metal repairs are also ongoing on other chassis components.






As well as the panelling work, the "beer cupboards" and some bulkheads and walls are being fitted and/or restored at the brake end of the vehicle along with the vestibule wall at the other end.









British Railways 1961 Brake First Open (Kitchen) M14021 (GOLD)

Needle gunning has progressed round the Holt end buffer beam and associated equipment, and it has been finished off (nor now) nicely in grey primer.



The repairs to the seaward side battery box continue steadily.

British Railways 1958 Brake Corridor Second M35148 (SILVER)

Another few weeks of good advancement. The guards brake area has been populated with as many of the wall mounted fittings as possible. This was quick and easy as all the items had been steadily restored on the bench so were all looking good and ready to fit. Anything that will get in the way of floor painting has been omitted for now, as the floors will be painted late on in the overhaul, but other than that the area is now considered almost complete.




Work to rub down the side corridor adjacent to the guards compartment has continued.

The accessible saloon has seen cream painting of both sets of double doors. These will likely get a second coat and that will see the accessible area also fully complete.



Both the Sheringham end vestibule and the passenger side corridor have seen the final coats of varnish applied bringing them up to a completed standard. Once again, these areas are now all but complete, with floor painting probably the largest remaining task.



The aluminium window surround trim for the sliding light windows were oxidised and grubby in certain areas, so these are being carefully hand cleaned in turn. Two or three of the ten required windows have been completed so far.

The replacement varnished wooden lower door cards have now reached a point where two out of the four have been cut to size and test fitted. The third is now in progress.

The exterior has progressed as well as the interior. The sanding and filling process has surged forward with the seaward side following the landward into a state of maturity. The smaller finishing touches are now being applied, but it will be handed over for painting before Christmas.



British Railways 1957 Class 101 Railcar Driving Trailer Composite Lavatory E56062 (SILVER)

The current doorway welding project has now reached the end of its metalwork phase. All new sections are now welded in and painted giving a firm basis upon which to rebuild. A start has now been made on rehanging the door itself, which is currently holding on certain hinges to aid drilling and fitting of the missing hinges. The general fit of the door looks promising so far.



A new task has also been started: the cab refurbishment. This had been restored in the past but had become fairly shabby again. The good news is that all the main heavy stuff is in good structural order, such as the side wall panelling, ceiling, bulkhead and desk for example. This will give a good basis upon which to cut back the paintwork and give a thorough repaint to freshen things up. The initial angle of attack this week has been a mass removal of components that had been added to the vehicle over the years, are no longer in use on the NNR, and are not original (1950') in any case. As well as being less to restore and maintain, it will make the cab airier and also provide more room to work during the refurbishment! The items that have so far been removed are a 1980's water heater, track circuit clip wall brackets, a plastic 1980's emergency flag case, a wing wall next to the drivers seat and some redundant switches and sockets from the control desk including old high-intensity headlight switches etc. The removal of these items has left many gaps and holes, especially in the desk, so we plan to get the whole desk looking much nicer than before by flush plugging the holes and filling over them smooth before repainting, rather than the British Rail practice of just nailing a square patch over the top!

Now that M35148 is edging closer to completion internally, hopefully some more resource will be being spent on E56062 as we go into next year.

British Railways (GWR Design) 1958 "Fruit D" W92097W (SILVER)

Stripping of the old paint from the woodwork has continued as and when the weather has allowed. Unfortunately, due to the amount of rain, it has not been possible to pull the van out of the awning to access the harder to reach areas of the landward side on many occasions, so these areas are lagging behind somewhat. However that is to be expected at this time of year so the progress that has been possible is most encouraging!




Maintenance

The proper labels for the (RBR) kitchen car generator shore supply changeover cabinet have arrived and will hopefully be fitted soon. The changeover switching itself has been successful so far with the vehicle regularly performing for the Norfolk Lights trains and Santa Specials.