22 June 2023

Gresley Buffet Wheels Swapped

Apologies for the lack of updates, with things being so busy it's been difficult to find the time to sit and write things down!

London North Eastern Railway 1950 Brake Corridor Third E1866 (GOLD)

Modest progress continues to be made, primarily on the interior tasks started and described in previous updates.

London North Eastern Railway 1937 Restaurant Buffet E9128E (REPAIRS)

Sadly the contract mainline lathe companies were unable to accommodate us and the Gresley bogies for tyre turning in the timescale we had available. So this week we have fallen back on the emergency plan which is to lift the vehicle several times in a phased programme to extract the pairs of wheels bit-by-bit for tyre turning in house.



This week saw most other tasks dropped with priority given to bringing the Gresley Buffet into the shed and lifting it up to extract the Sheringham end bogie, which is the one with bad wheel flats. For speed, we then utilized the road crane to lift out a spare bogie and split the frames from the wheelsets. E9128E's own Sheringham end bogie frame was then lifted off the damaged wheels and onto the spare wheels. The re-wheeled bogie was then returned under the coach which was then lowered and reassembled in a reverse process of the disassembly. The vehicle was then brake tested and returned to traffic.



This temporary solution allows two of the worn and damaged wheelsets to now be turned back to a good profile. Phase 2 will see E9128E lifted again for the Holt end bogie to have the worn wheels swapped with the freshly turned ones before being returned to service again. Phase 3 will see those latter wheels (suitably turned) finally put back into the Sheringham end releasing the temporary wheels fitted this week. Only then will the vehicle be fully kitted out with good profile wheels which will hopefully give many years of trouble free service!



British Railways 1961 Brake First Open (Kitchen) M14021 (GOLD)

Other than the work on the battery boxes M14021 had practically stalled whilst we struggled to find an asbestos stripping contractor to remove the asbestos from the steam pipe. Unfortunately costs for this type of work have skyrocketed and the railway doesn't feel it would be best interests to proceed with the work at this time. The coach has now been stopped and will soon be stored up at Holt until the project can be restarted.

British Railways 1958 Brake Corridor Second M35148 (SILVER)

Although a lot of work has been done to this vehicle (it has probably progressed the most of anything currently in the shed) most of the progress has been of the "more of the same" variety. Bodywork, welding, sanding and filling has been progressing down both sides of the vehicle through the guards area and down into the first two compartments and side corridor area.

Windows continue to be prepared and it won't be long before more of them are refitted back into the coach. Some of the window surround woodwork which had been removed from the vehicle is being sanded back to wood ready for re-varnishing. Also being sanded down is the inside of the guards compartment which will receive a heavy refresh along with a few wiring modifications as we have discovered a potentially unsafe design which was introduced when the accessible saloon modifications were undertaken in the 1990's.

British Railways 1957 Class 101 Railcar Driving Trailer Composite Lavatory E56062 (SILVER)

The rear saloon bodywork has now been re-protected on the inside with several coats of bitumen paint meaning this area can now have its interior paneling refitted. Some of these have bowed outwards with damp so are currently being weighed down on a flat surface to try and force them back.

The first passenger doorway has had all its furniture fitted back on the inside. Because we replaced the door with an old drivers one out of the spares the passenger spec internal woodwork had to be transferred from the old door to the new, with all the adjustments that come with such a transplant. We are still having a few fit issues with the lower panel but we are nearly there.

The middle section of bodywork is now almost complete, with the new laser cut window bottoms tack welded into position. All the other smaller patches are also tacked so a session of full welding and grinding back is required to complete this section externally.

The second passenger doorway has been stripped out and corrosion swelling dealt with in the upper regions. More serious repair is required in the lower regions before we can proceed.

The third doorway (the drivers door) has also been stripped out for assessment and will need similar treatment to the previous two!

Midland & Great Northern Railway 1881 4 Wheel Tool Van 12 (REPAIRS)

Most frustratingly a guard left the handbrake applied on our oldest piece of rolling stock whilst being used at the Mixed Traction Gala which caused wheel flats and the need to take the vehicle out of service.



This happened some years ago to the same vehicle and it was put into a queue to be repaired for several years. We didn't really want history to repeat itself this time so the van has been immediately brought to Weybourne instead of being put back on display at Holt for the wheel to be attended to. Unlike in 2016, we now have some spare wagon wheels which allows us to do a quick swap and turn the flats out in the lathe later, rather than having 12 on jacks for a long time during the turning process.



The vehicle is now in the shed ready for lifting, and the two "new" wheelsets have been needle gunned back to metal ready for repainting. One of the four axleboxes has also been dismantled, inspected and cleaned ready for use again, with the remaining three to follow.

Hopefully it will not be long before this interesting vehicle is back in service.

Southern Railway 1939 Parcels & Miscellaneous Van S1359S

Recently purchased from a private owner, the M&GN Society's new van will be staying in its normal home in the cattle dock at Weybourne and has for the past month been repurposed from a store into an extension to the bookshop. Doors have been modified and extensive shelving fitted to the vehicle itself, which compliments modifications to the fencing and gangplanks to allow safe public access from the platform. It has now been loaded up with books and other items and is open for business on selected days.



British Railways 1954 13 Ton Pipe Open B740918

No progress to report.

British Railways (LMS Design) 1949 20 Ton Brakevan B950133

No progress to report.

Maintenance

We are now in "A" examination period, which in layman's terms is keeping our regularly running rolling stock checked and safe, with any other time used keeping on top of the steady stream of faults coming in. We are also continuing the tackle issues with the dining train kitchen cars such as broken switches on the generators and some improvements to the gas systems and valves.

Workshop

Replacement door seals and filters have been installed on our woodworking extraction machine which enabled it to pass the inspection and reassure us we are OK for the foreseeable future in this area.

02 June 2023

M51188 Finally Completed

London North Eastern Railway 1950 Brake Corridor Third E1866 (GOLD)

Some further painting has been undertaken on the underframe between the bogies where the toilet tank is fitted.



London North Eastern Railway 1937 Restaurant Buffet E9128E (REPAIRS)

We are still trying to get a firm slot with a contractor to see to the wheel turning.

British Railways 1961 Brake First Open (Kitchen) M14021 (GOLD)

The landward side battery box has now reached the completion of its repairs, and the whole box has been coated in primer showing off that it is now whole again and all in one colour.



British Railways 1958 Brake Corridor Second M35148 (SILVER)

The steelwork repairs to the Sheringham end corridor connection have now been completed, and we are currently in the process of cleaning up all of the woodwork that came off the end in this area, and splicing in new sections where the old had rotted away. Once this is all ready we can start to look at reassembling the gangway end.



The bodysides in the wheelchair accessible end are progressing well and close to completion, with all four windows now refitted to the vehicle, bedded down on new sealant.



Bodyworks are now progressing along the seaward side towards the compartments. There have been lots of small repairs required to the steelwork around the doors and doorways and the window framework and surrounding skin in the compartments is also being similarly repaired.



A start has been made on freshening up the interior of the guards compartment. It has now been cleared of all clutter and a few items surplus to requirements removed from the walls.

British Railways 1957 Class 101 Railcar Driving Trailer Composite Lavatory E56062 (SILVER)

The final protective painting on the renewed rear saloon welding work has been applied.



The first (and worst) of the six doorways has this week been completed, with all corrosion repairs finished, wooden jambs refitted to the surround and then the replacement door hung into place and adjusted. Doors are always very time consuming so it is nice to get the first one fitting nicely again in the frame. We have also added weather protecting aluminium side strips into the doorway, a feature fitted to most of our vehicles but 56062 had never been done by BR.



Bodywork and patch welding is now in full swing on the middle saloon on the seaward side.



British Railways 1958 Class 101 Railcar Driving Motor Brake Second M51188

The "winter" overhaul of this vehicle has now officially been completed! The final act was fitting the last missing items into the emergency ambulance cupboard, fitting glazing in front of the handle and then closing the door for the final time.


We also freshened up the surround to the handle by applying two coats of red to make it stand out.


New fire extinguishers were recently fitted so we adjusted the straps to make sure they were nice and secure.



This vehicle now has one of the neatest and most complete guards compartments on the railway.

British Railways 1954 13 Ton Pipe Open B740918

Work continues to degrease and prime the running gear prior to the main task of repainting the whole vehicle.

British Railways (LMS Design) 1949 20 Ton Brakevan B950133

The vehicle has been made safe to move as it requires shunting around at Holt in preparation for next weekend's Mixed Traction Gala.

Maintenance

A week or so ago a piece of trim fell off in the first class area of DMU M56352. On further inspection all of the supporting woodwork behind the panels was rotten so a seat had to be removed and part of the wall panelling temporarily taken down to allow new woodwork to be fitted. Reassembly followed a few days later and now you would not know we had been there.

Workshop

The repairs to the dust extraction system in the woodworking area have now been made to the ducting and feeds to each individual machine. With this completed successfully, we are now waiting for replacement filters and door seals for the extraction unit itself which sits in the corner of the area.