Midland Railway (later M&GN) 1886 6 Wheel Picnic Saloon 3 (BRONZE)
Both sides of the vehicle have now had two gloss coats of maroon supplied by Paintman. As the saloon doesn't have to match any adjacent vehicles (unlike the maroon on the Mark 1 stock) we decided to use it as a trial for the Paintman gloss as we have been investigating a selection of paint manufacturers lately in response to previous suppliers either providing paint that fades too quickly or isn't a reliable match for original BR colours. Unfortunately, despite many good reports from other railways, our painters have not got on with the trial so the saloon will remain the only vehicle in this particular shade.
Exterior focus is now on lining which has been completed on the two ends and the seaward side, wiuth just the landward side left to complete.
The visible edges of the underframe have also been keyed down ready for a coat of varnish.
The running boards have been completed following the repair of any damage followed by the normal sanding down and applications of black paint.
Internally, the mould/mildew that had formed on the ceiling, lights and even walls has been tackled with a "magic product", which with much relief has returned the interior to its former glory.
The coach is on track to be returned to service for the peak summer Victorian Sundays.
London North Eastern Railway 1950 Brake Corridor Third E1866 (GOLD)
Interior paneling continues to progress well with the more difficult areas now being tackled away from the main saloon sides. The four oval windows, at the toilet end and at the accessible end, have all been paneled around with a special rubber section being ordered to join the side sections to hoop shaped inlays that have been fitted around the windows themselves.
The previously fitted panels continue to have varnished wooden trim added over the various edges and joints.
London North Eastern Railway 1938 Brake Third Open E16631E (GOLD)
A further coat of Crimson gloss has been applied to the lower half of the vehicle.
London North Eastern Railway 1945 Gangwayed Brake E70621E (SILVER)
This project has progressed very well outside as we have had a run of good dry weather. All of the vertical wooden side strips that capped the corners of the vehicle and the sides of each doorway have been removed meaning we now have a flat planked surface along the bodysides which can receive protective cladding in the future. Before it is clad however the process of chipping off the loose paint and applying a protective paint layer has continued. Both sides are now completed as far as primer, as are the two ends, so it won't be long before some gloss can be applied to seal the surviving timber.
So that we are reasonably weather tight well in advance of next winter, two of the three doors which had been removed in the past have been refitted, to the seaward side. Some limited door post repair work was required in some areas to provide enough material to safely reattach the hinges.
The underframe has also advanced, with the two bogies intended for fitting to the vehicle later this year now up to gloss black. The remainder of the underframe and bufferbeams on the vehicle itself are now in black primer awaiting glossing.
The two old LNER type vacuum cylinders have been removed from the vehicle and will be shortly heading north to the Strathspey Railway where they will find a new home.
There has even been time to continue with some interior work, with the whole Holt end half of the vehicle now cleared of its false partitions (fitted when it was a museum coach) and any stray screws, nails or brackets in the walls and floor. For the first time in many years, we can stand inside the vehicle and get an overall feel of how much of an open vehicle it was inside during its working life. This open nature will be useful once again in allowing the coach to have a versatile role as a mobile exhibition and commercial space.
British Railways 1961 Brake First Open (Kitchen) M14021 (GOLD)
The Holt end storage cupboard and associated saloon bulkhead continues to be worked on steadily.
British Railways 1958 Covered Carriage Truck M94125 (SILVER)
Focus has been on the exterior and roof of this vehicle, to reverse years of patching and some limited water ingress. The roof has now had all of its old paint chipped off it, unfortunately whilst on top of the vehicle around 50% of the vents were found to be in an advanced state of decay and were unusable. The four vents at the Holt end of the vehicle have therefore been removed and blanking plates fitted over, fixed through the original vent bolt holes so that vents can easily be reinstated in the future if ever required.
The Sheringham end, where the generator set will live, has seen the remaining good vents cleaned up, reused and resealed in position. The furthest vent has been replaced by a temporary exhaust pipe which will allow the generator exhaust to exit upwards through the roof rather than downwards which is now the temporary Norfolk Lights Express generator exhausts are routed.
The roof is now watertight and completed except for final painting which will be done closer to the vehicle's completion.
The seaward side bodyside, the better of the two, has seen much attention along with the Sheringham end. Where the roof meets the ends, corrosion had allowed water to enter and affect the corner posts, so all of the damaged material has been cut out and replaced with new metal skin. The damaged area on the Sheringham end/landward side corner was first tackled, allowing a replacement strip over the end of the vehicle and then flowing down into the Sheringham end seaward side corner.
With these repairs complete, the seaward side (minus the doors which will be treated separately) has now been repaired and work is now currently on the Holt end seaward side corner.
The Sheringham end opening wooden doors, which require more attention than the Holt end examples, have had loose paint chipped from the wood and primer applied. Further repairs to reattach hinges to doors where bolts are coming away are planned before final painting of this end.
British Railways 1957 Corridor Second W25189 (REPAIR)
Interior tasks are now finished, with a set of compartment table legs and side wall brackets now fabricated ready for fitting in the autumn. The side brackets have been drilled, tapped and test bolted onto the walls before being removed again so fitting will be easy when the time comes.
The steam heat repairs continue and are forming the rump of the work. Of the four required repairs to the main steam pipe, the first has seen the original curved pipe removed, cleaned up and built back up with weld before refitting.
The next two repairs, either side of the central water trap/drain, have been cut out, replacement pipes made ready and test fitted. The final fit will not be until the fourth repair is completed first to aid alignment. Whilst this part of the system has been dismantled, the opportunity has been taken to clean up the faces of the large flanges that mate the pipe with the water trap on a lathe, and to dismantle the trap itself for an internal clean.
The fourth and final repair, another innocent hole, grew quickly once we started to investigate it and now a revised option of replacing a six foot length of pipe over the Sheringham end bogie is being progressed instead. This long and unexpected section of steam pipe is now on order.
During testing it was found that four of the interior compartment radiators were not radiating heat properly. These have been removed and quickly cleaned/ overhauled, along with three spares for quick swap-outs on running coaches in the future. The four heaters from 25189 have now been refitted and will be tested at the same time as the rest of the coach once repairs are completed.
The remaining work on the coach is electrical, with all of the underframe cabling now fitted into place to facilitate the fitting of an in-built battery charger. With the vehicle now wired, the charger itself and a set of new batteries will be fitted shortly, after which we can test the lighting systems.
British Railways 1954 13 Ton Pipe Open B740918 (BRONZE)
The replacement tarpaulin "hood" has now been fitted to the vehicle and tied down, allowing the vehicle to finally rejoin the demonstration goods train. The main works had been completed in November last year so it will be great to see the refreshed vehicle back in traffic.
Maintenance
Routine maintenance continues now that the main running season is in full swing. A concerning number of wheel flats have emerged very quickly over a period of a week or so this is currently being investigated.
Meanwhile, anniversary coach NN3868 now has interpretation panels fitted to the interior with the theme of "a coach of many colours". Being the very first Mark 1 preserved and one of the few that was saved as long ago as the 1960's, NN3868 has had a lot of time and opportunity to carry different colour schemes, particularly during the early years.
The M&GN Brown colour scheme continues to be a talking point, which is exactly what was intended.
The rolling reupholstery work continues on the same vehicle, with the renewed "Trojan" moquette now present in 50% of the vehicle, the whole Holt end saloon now being completed.